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Steel Wirerope For Aviation

Air wire rope is mainly used to control the direction of the aircraft rudder, ailerons, engines, landing gear, compass needle appliance etc.. Because of the special environment, safety, reliability and long time use, the aviation steel wire rope has a higher performance requirement than the general average steel wire rope. For example, the tensile strength requirements of 1865MPa or more; requirements based on the structure and specifications, fatigue test under different tension. After the fatigue test, the wear parts should have enough strength, that is, breaking tensile strength (see wire rope test) can not be less than 50% of the breaking tension of this kind of steel wire rope. Wire rope is also required to have a high corrosion resistance. For example, 10 thousand meters altitude flying jet aircraft, its 90% flight time at minus 50 degrees celsius. And when landing in the atmospheric conditions, when the temperature changes fast, the wire rope surface often dew out; also landing brake, the engine down spray flue gas to flow through the aileron and wing assisted and vertical rudder, and the steel wire rope has strong corrosion and pollution. The variety of aviation steel wire rope is single strand wire rope, organic material core wire rope and wire rope. The typical structure is 7 * 1, 1 * 19, 6 * 7+IWS, 6 * 19+IWS, 6 * 7+NF, 6 * 19+NF, etc.. The raw material used in the aviation steel wire rope is the galvanized steel wire and the stainless steel wire. The coating of galvanized steel wire should be uniform and continuous, without crack and spalling. Raw material after passing inspection, according to process requirements closely and neatly wrapped in compliance with the provisions of the spool into twist shares twist shares, then the rope machine SCO rope. In addition to the single strand rope is a left twist, the twist direction (see wire rope) is the right mutual twist. Cord is generally made of cotton or linen, and in neutral oil soaked, or the use of metal core. The twist distance of the wire rope should be 6 to 8 times of the diameter of the rope, and the twist pitch should not be more than 12 times the diameter of the strand. The pitch of the rope strand and the twist distance of the steel wire should be uniform in its length. The diameter of the steel wire rope should be the center. Twist into a rope also to oil tempered medium were low temperature tempering processing, to eliminate the wire rope twisting of the stress and further removal of hydrogen electro galvanized steel wire and improve aviation steel wire rope, and the resistance to fatigue performance and breaking force.
Details:

1×7


1×19



Nominal

Diameter


Norminal

T/S

(Min.b/l)

Cross

Section

Approximeate

Weight


Nominal

Diameter

Norminal T/S

(Min.b/l)

Cross

Section

Approximeate

Weight

mm

N/mm

KN

mm

kg/100M

mm

N/mm

KN

mm

kg/100M

0.70

1870

0.54

0.32

0.30

1.00

1870

1.01

0.60

0.60

1.00

1870

1.08

0.64

0.60

1.20

1770

1.37

0.86

0.90

1.50

1770

2.18

1.37

1.20

1.40

1770

1.86

1.17

1.20

1.80

1770

3.15

1.98

1.80

1.70

1770

2.74

1.72

1.70

1.95

1770

3.70

2.32

2.10

2.00

1770

3.81

2.39

2.40






2.50

1770

5.94

3.73

3.70






3.00

1670

8.07

5.37

5.40


6×7+IWS


6×7+NF



Nominal

Diameter

Norminal

T/S

(Min.b/l)

Cross

Section

Approximeate

Weight


Nominal

Diameter

Norminal T/S

(Min.b/l)

Section

Approximeate

Weight

mm

N/mm

KN

mm

kg/100M

mm

N/mm

KN

mm

kg/100M

1.80

1870

2.53

1.54

1.50

1.80

1960

2.28

1.32

1.40

2.15

1870

3.65

2.22

2.20

2.15

1960

3.28

1.90

2.00

2.50

1870

4.97

3.02

3.00

2.50

1960

4.47

2.59

2.70

3.05

1870

7.32

4.45

4.40

3.05

1870

6.27

3.81

4.00

3.60

1870

10.14

6.16

6.20

3.60

1870

8.69

5.28

5.50

4.50

1770

14.98

9.62

9.60

4.10

1770

10.40

6.68

7.00

5.40

1670

20.35

13.85

13.80

4.50

1770

12.85

8.25

8.70






5.40

1670

17.46

11.88

12.50


6×19+IWS


6×19+NF



Nominal

Diameter

Norminal

T/S

(Min.b/l)

Cross

Section

Approximeate

Weight


Nominal

Diameter

Norminal

T/S

(Min.b/l)

Cross

Section

Approximeate

Weight

mm

N/mm

KN

mm

kg/100M

mm

N/mm

KN

mm

kg/100M

3.00

2026

7.32

4.18

4.2

3.00

2060

6.27

3.58

3.80

3.60

1770

9.06

6.02

6.00

3.30

1770

6.51

4.33

4.50

4.20

1770

12.32

8.19

8.20

3.60

1770

7.76

5.16

5.40

5.10

1770

18.17

12.08

12.10

4.20

1770

10.56

7.02

7.40

6.00

1670

23.72

16.7

16.70

4.80

1770

12.94

8.60

9.00

7.50

1670

37.06

26.11

26.00

5.10

1770

15.57

10.35

10.90

8.25

1670

44.86

31.06

32.00

6.20

1670

20.34

14033

15.00

9.00

1670

53.37

37.60

37.60






9.75

1670

62.64

44.13

44.10







MIL-W-83420D





Nominal

Diameter

Construction

(Min.b/l)

(Min.b/l)

Approximeate

Weight

Inch

mm

7*7

LB

KN

LB

KN

Pound /100 ruler

kg/100meter

3/64

1.19

7*7

270

1.20

270

1.20

0.42

0.62

1/16

1.59

7*7

480

2.14

480

2.14

0.75

1.12

3/32

2.38

7*19

920

4.09

920

4.09

1.60

2.38

3/32

2.38

7*19

1000

4.45

920

4.09

1.74

2.59

1/8

3.18

7*19

2000

8.90

1760

7.83

2.90

4.31

5/32

3.97

7*19

2800

12.46

2400

10.68

4.50

6.70

3/16

4.76

7*19

4200

18.69

3700

16.46

6.50

9.67

7/32

5.56

7*19

5600

24.92

5000

22.25

8.60

12.80

1/4

6.35

7*19

7000

31.15

6400

28.48

11.00

16.37

9/32

7.14

7*19

8000

35.60

7800

34.71

13.90

20.68

5/16

7.94

7*19

9800

43.61

9000

40.05

17.30

25.74

3/8

9.53

7*19

14400

64.08

12000

53.40

24.30

36.16

Nominal
Diameter
Construction (Min.b/l) Approximeate Weight Nominal
Diameter
Construction (Min.b/l) Approximeate Weight
Inch mm
Ib Kg Ib kg Inch mm
Ib kg Ib kg
1/32 0.79 1*7 185 83.9 0.25 0.11 3/32 2.38 7*7 920 416 1.60 0.725
3/64 1.19 1*7 375 170.0 0.55 0.25 1/8 3.18 7*19 1760 797 2.90 1.31
3/64 1.19 1*7 375 170.0 0.55 0.25 5/32 3.96 7*19 2400 1090 4.50 2.04
3/64 1.19 1*19 375 170.0 0.55 0.25 3/16 4.76 7*19 3700 1670 6.50 2.95
1/16 1.59 1*7 500 226.7 0.85 0.38 7/32 5.56 7*19 5000 2260 8.60 3.90
1/16 1.59 1*19 500 226.7 0.85 0.38 1/4 6.35 7*19 6400 2900 11.00 5.00
5/64 1.98 1*19 800 363.0 1.40 0.63 9/32 7.14 7*19 7800 3530 13.9 6.30
3/32 2.38 1*19 1200 544.0 2.00 0.91 5/16 8.00 7*19 9000 4080 17.30 7.84
7/64 2.78 1*19 1600 725.7 2.70 1.22 3/8 9.53 7*19 12000 5430 24.30 11.00
1/8 3.18 1*19 2100 952.5 3.50 1.59 7/16 11.0 6*19
+IWRC
16300 7380 25.60 11.60
5/32 3.97 1*19 3300 1497.0 5.50 2.49 1/2 12.7 6*19
+IWRC
22800 10300 45.80 20.80
3/16 4.76 1*19 4700 2131 7.70 3.49 9/16 14.3 6*19
+IWRC
28500 12900 59.00 26.80
7/32 5.56 1*19 6300 2857 10.20 4.62 5/8 15.9 6*19
+IWRC
35000 15800 71.50 32.40
1/4 6.35 1*19 8200 3719 13.50 6.12 3/4 19.1 6*19
+IWRC
49600 22500 105.20 47.60
5/16 7.94 1*19 12500 5670 21.00 9.52 7/8 22.2 6*19
+IWRC
66500 30100 143 64.80
3/8 9.53 1*19 17500 7937 30.00 13.6 - - - - - - -

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